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How far can a mag extension go past the barrel before it puts the operator or the weapon at risk? does it have to be flush with the barrel?
 

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It doesn't have to be flush per se, but it shouldn't stick out very far.

I've heard that muzzle blast can burn the finish off and cause corrosion.

What's more of a worry is that if you hit something with the muzzle you could screw up the extension and jam your gun to such an extent it will be next to impossible to fix in the field.
 
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